Elescan XRF-100: Isotope-Free Analyzer Revolutionizes Mineral Processing

by | Mar 9, 2025

Thermo Fisher Scientific’s Elescan XRF-100 offers isotope-free, real-time elemental analysis that boosts mineral processing efficiency and worker safety.

Thermo Fisher Scientific has launched the Elescan XRF-100, an online multi-stream elemental slurry analyzer that accelerates decision-making in mineral processing. By delivering real-time data for multiple slurry streams, this system helps operators respond swiftly to changing conditions, reduce material losses, and stabilize product quality. Below is a closer look at its key features, benefits, and applications.

Real-Time Elemental Analysis

Elescan XRF-100 uses Energy Dispersive X-Ray Fluorescence (EDXRF) technology to provide immediate insights. Operators can measure up to 20 slurry streams at once, switching between streams in as few as 15 seconds. This rapid sampling uncovers even subtle changes in elemental composition, which boosts recovery rates and minimizes waste.

Isotope-Free Design

The Elescan XRF-100 removes the need for radioactive sources. It relies on a low-power, air-cooled X-ray tube that meets strict safety and environmental requirements. By eliminating radioactive materials, the analyzer cuts regulatory burdens and eases worker safety concerns, aligning with broader sustainability targets.

Modular Configuration

A modular design allows operators to customize sampling strategies based on plant layout and process objectives. The system integrates smoothly into existing setups, whether for large-scale operations or smaller pilot plants. Its flexible architecture also ensures quick servicing, helping plants stay productive for years to come.

Benefits at a Glance

  • Rapid Detection: High count rates (up to 300,000 counts per second) enable precise, actionable data.
  • Instant Notifications: When processes veer off course, the analyzer flags shifts in real time for immediate interventions.
  • Composite Sampling: Acquire composite samples for each stream, ensuring consistent quality control.
  • Vacuum Filter Integration: The Elescan XRF-100 works natively with the Thermo Scientific VacFilt Vacuum Filter for on-site sample de-watering, lowering sample transport weight and boosting personnel safety.
  • Versatile Applications: Measures a broad range of elements, including calcium (Ca), iron (Fe), nickel (Ni), and copper (Cu), suited for rougher scavenger flotation feed analysis, tailings monitoring, and more.

Enhanced Process Optimization

The Elescan XRF-100 excels in base metal and polymetallic ore processing. By capturing live data from multiple points, it allows teams to test operational changes and fine-tune reagent usage without risking severe downtime. This proactive approach raises recovery efficiency, reduces costs, and protects product integrity.

Conclusion

Thermo Fisher Scientific’s deep expertise and global resources support a range of industries, offering leading-edge solutions that advance research, diagnostics, and manufacturing. Elescan XRF-100 stands out as a next-generation analyzer for real-time, isotope-free elemental analysis. Its modular design, rapid sampling, and advanced EDXRF technology empower mineral processing plants to maximize recovery, manage costs, and meet evolving safety standards.

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